Plasma Densification
At Elmet Technologies, plasma densification is a critical part of our process of producing high-quality powders for additive manufacturing, particularly in the realm of refractory metals. This advanced method leverages state-of-the-art internal plasma melting technology, subjecting metal particles to extreme temperatures of up to 20,000 degrees. Plasma densification achieves full densification of powder spheres, resulting in superior density, uniformity, and reliability. This process enhances the physical properties of our powders, ensuring they exceed the rigorous demands of modern manufacturing applications.
Our production of premium tungsten (W) and molybdenum (Mo) powders for additive manufacturing is highly precise and seamlessly integrated. It begins with hydrogen reduction to produce pure powders, followed by meticulous blending to create specific alloys. Spray drying is then used to shape the powders into spherical particles, which are sintered in hydrogen to remove binders and improve strength. Next, plasma densification applies intense heat to ensure the powders are fully dense and uniform, optimizing their performance for AM applications. A final sintering step reduces surface oxygen, further refining the powders before they are screened, rigorously tested, and packaged in-house to meet the high standards required for AM production.
Superior Performance with Plasma Densification
Our plasma densification process creates high-quality powders designed to elevate your additive manufacturing process.
- Full Density: Achieve the utmost precision and strength in every AM part.
- Tough: Built to withstand high stress and extreme environments.
- Flowable: Perfect particle morphology ensures smooth, efficient printing.
- Low Oxygen: Reduce defects and improve part integrity with our low-oxygen formulations.
- Custom Alloys: Tailored solutions to meet your exact performance requirements.
- Made in the US: Proudly sourced and manufactured on American soil for consistent quality and reliability.
High-Performance Plasma Densified Powders for AM
Transform your additive manufacturing process with refractory metal powders engineered for full density, maximum toughness, and superior flowability. Our advanced plasma densification process ensures unmatched performance, making these powders the foundation of your success. Whether you’re creating critical components for aerospace, medical, or industrial applications, rely on our powders to set the standard for reliability and performance.
Why Plasma Densification Matters
Our proprietary plasma densification process enhances particle density while maintaining tight control over oxygen content, resulting in powders that are more uniform, durable, and efficient. This translates to cost savings and higher-quality parts for your business. It’s the perfect solution for industries demanding precision and reliability.
Refractory Metals That Exceed Industry Standards
At Elmet Technologies, your challenges are our mission. We understand the demands of modern AM production—rising material costs, strict part specifications, and the need for reliable performance. That’s why our refractory metal powders are engineered to exceed industry standards, delivering world-class performance at competitive prices. With our cutting-edge materials, we’re here to elevate your AM products, providing the solutions you need to drive innovation and success.